Multi Fuel Operated Integrated Clean Energy Process

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The project involved developing a mathematical model to simulate low-temperature solid fuel carbonization in an industrial rotary kiln reactor. Simtec customized Ansys Fluent to model fuel drying, devolatilization, and char gasification, solving for reactions between gas and solid phases. The simulations provided detailed insights into reaction rates, phase velocities, and concentrations, aiding in optimizing the carbonization process.

Multi Fuel Operated Integrated Clean Energy Process: Thermal Desorption 3R (Recycle-Reduce-Reuse) Technology (TDT-3R MULTIFUEL)


Funding

EUFP5(NNE5/363/2001)

Participants

Terra Humana (HU), ECN (NL), Rostock University (DE), Aristotle University of Thessaloniki (GR), CERTH/CSFTA (GR), CEREOL (HU), Latvian State Institute of Wood (LA), United European Environment Controls (UK)

Technology Used

Ansys Fluent


Simtec developed of a mathematical model for the simulation of low–temperature solid fuel carbonization in an industrial, heated rotary kiln reactor. A simple, yet comprehensive, chemical model was proposed, accounting for fuel drying, devolatilization, and char gasification.


The model solves for the heterogeneous reactions between gaseous and solid species and is incorporated in the general Eulerian multiphase framework. Computations were performed in a three-dimensional geometry of an industrial scale rotating kiln and in a two-dimensional cross section. The Ansys Fluent CFD code was appropriately customized to incorporate the features of the proposed model.

Results contained the gaseous and solids phase velocities, solid volume fractions, residence times, reaction rates, and reactant and product concentrations as a function of the gasification temperature. The simulations were complemented by additional parametric studies.

  • rotary_kiln-0-geometry

    Rotary Kiln – Ansys Fluent – Coal velocity

  • rotary_kiln-1-Ansys_Fluent-boundary_conditions-1030x194

    Rotary Kiln – Ansys Fluent – boundary conditions

  • rotary_kiln-2-Ansys_Fluent-coal_velocity-1

    Rotary Kiln – Geometry

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